language
CCD-5036B
TERTRON
Description
Battery CCD Visual Inspection Testing Machine leverages advanced machine vision technology to ensure precision in battery inspection. It captures image signals via a CCD image sensor and processes them using a specialized system to analyze pixel distribution, brightness, and other characteristics. This data is then converted into actionable signals for quality assessment and operational adjustments.
The equipment excels at identifying misaligned batteries in series-parallel configurations, detecting positive and negative electrode placements, and spotting defects in processes like spot welding. With its ability to replace manual inspection, this testing machine enhances productivity and accuracy across production, assembly, and packaging operations. It’s an indispensable tool for ensuring consistent quality in modern battery manufacturing.
Key Features:
▲ High Precision Detection: Equipped with advanced CCD sensors, the machine ensures accurate identification of defects, such as misaligned electrodes, poor series-parallel configurations, or spot welding issues, minimizing errors in production.
▲ Automation and Efficiency: By automating inspection tasks, this equipment significantly reduces manual labor, accelerates production timelines, and boosts overall manufacturing efficiency.
▲ Versatility: Capable of inspecting various battery types, including cylindrical, prismatic, and pouch batteries, the machine adapts seamlessly to different manufacturing requirements.
▲ Cost Reduction: By eliminating the need for manual inspections and reducing the risk of defective products, the machine helps manufacturers save on labor costs and rework expenses.
▲ Consistent Quality Control: The system provides reliable, repeatable results, ensuring uniform product quality and helping manufacturers meet stringent industry standards.
▲ Real-time Feedback: Integrated with intelligent image processing systems, the machine offers real-time feedback and adjustments, enabling swift corrections during production.
▲ Enhanced Safety: By detecting defects like faulty spot welding, the machine helps prevent potential safety hazards in the final product, enhancing the reliability of batteries.
| Structure Of Equipment | |
| Model | CCD-5036B |
| Size | L1800mm*W1000mm*H1830mm |
| Maximum Detection Range of Equipment | 500mm*360mm |
| Working Object Distance (the distance from the lens to the product surface) | 660mm±50mm |
| CT Time | 3-4 S (CT time refers to the cycle time of detecting a group of combined batteries, which will vary depending on the number of batteries) |
| Detection Camera Pixel | 10 million pixel industrial camera |
| Lens | high-definition 10 million pixel fixed focus lens |
| Light Source | special light source |
| Suitable Battery Model | all battery models within the detection range |
Description
Battery CCD Visual Inspection Testing Machine leverages advanced machine vision technology to ensure precision in battery inspection. It captures image signals via a CCD image sensor and processes them using a specialized system to analyze pixel distribution, brightness, and other characteristics. This data is then converted into actionable signals for quality assessment and operational adjustments.
The equipment excels at identifying misaligned batteries in series-parallel configurations, detecting positive and negative electrode placements, and spotting defects in processes like spot welding. With its ability to replace manual inspection, this testing machine enhances productivity and accuracy across production, assembly, and packaging operations. It’s an indispensable tool for ensuring consistent quality in modern battery manufacturing.
Key Features:
▲ High Precision Detection: Equipped with advanced CCD sensors, the machine ensures accurate identification of defects, such as misaligned electrodes, poor series-parallel configurations, or spot welding issues, minimizing errors in production.
▲ Automation and Efficiency: By automating inspection tasks, this equipment significantly reduces manual labor, accelerates production timelines, and boosts overall manufacturing efficiency.
▲ Versatility: Capable of inspecting various battery types, including cylindrical, prismatic, and pouch batteries, the machine adapts seamlessly to different manufacturing requirements.
▲ Cost Reduction: By eliminating the need for manual inspections and reducing the risk of defective products, the machine helps manufacturers save on labor costs and rework expenses.
▲ Consistent Quality Control: The system provides reliable, repeatable results, ensuring uniform product quality and helping manufacturers meet stringent industry standards.
▲ Real-time Feedback: Integrated with intelligent image processing systems, the machine offers real-time feedback and adjustments, enabling swift corrections during production.
▲ Enhanced Safety: By detecting defects like faulty spot welding, the machine helps prevent potential safety hazards in the final product, enhancing the reliability of batteries.
| Structure Of Equipment | |
| Model | CCD-5036B |
| Size | L1800mm*W1000mm*H1830mm |
| Maximum Detection Range of Equipment | 500mm*360mm |
| Working Object Distance (the distance from the lens to the product surface) | 660mm±50mm |
| CT Time | 3-4 S (CT time refers to the cycle time of detecting a group of combined batteries, which will vary depending on the number of batteries) |
| Detection Camera Pixel | 10 million pixel industrial camera |
| Lens | high-definition 10 million pixel fixed focus lens |
| Light Source | special light source |
| Suitable Battery Model | all battery models within the detection range |
